Fertilizer Making Machine

Configuring organic fertilizer making machine requires consideration of the following aspects:

1. ‌Fermentation system‌: including feed conveyor, biological deodorizer, mixer, lifting and turning machine and electrical automatic control system, etc., used for the fermentation process of organic fertilizer.
2. Drying system‌: mainly composed of belt conveyor, drum dryer, cooler, induced draft fan, hot air furnace and other equipment, used to remove excess moisture from the material.
3. Deodorization and dust removal system‌: including sedimentation chamber, dust removal chamber, etc., effectively reducing odor and dust emissions during the production process.
4. Crushing system‌: including new semi-wet material crusher, chain crusher or cage crusher, belt conveyor, etc., used to crush the fermented material into a suitable size.
5. Batching system‌: including electronic batching system, disc feeder, vibrating screen, etc., to adjust the proportion of various raw materials according to needs.
6. Mixing system‌: including horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc. to ensure uniform mixing of materials.
7. Granulation system‌: ring die organic fertilizer pellet mill, pan granulator, disc granulator, rotary granulator machine, double roller granulator machine, etc. can be selected to make the mixed materials into granules.
8. Cooling and drying system‌: use rotary dryer, drum cooler and other equipment to cool and dry the granules after granulation.
9. Screening system‌: mainly completed by drum screening machine, grading the size of particles to ensure the quality of finished products.
10. Finished product packaging system‌: including electronic quantitative packaging scale, silo, automatic sewing machine, etc., to realize fully automatic packaging of organic fertilizer production line.

‌Specific suggestions for equipment selection and configuration‌:

• ‌Fermentation equipment‌: trough type turning machine and wheel type turning machine are suitable for different fermentation environments. Trough-type compost turners are suitable for conventional fermentation environments, while wheel-type compost turners are suitable for fermentation environments with large spans and high depths. Forklift compost turners are suitable for multi-functional operations and have the characteristics of strong mobility and versatility.
• ‌Crushing equipment‌: New semi-wet material crushers, chain crushers and cage crushers are suitable for crushing needs of different materials.
• ‌Mixing equipment‌: Horizontal mixers and pan mixers are suitable for large-scale production to ensure uniform mixing of materials.
• ‌Granulating equipment‌: Different fertilizer granule making machines are suitable for different granulating needs.
• ‌Packaging equipment‌: Electronic quantitative packaging scales and automatic bag sewing machines ensure efficient packaging of finished products.

Sludge organic fertilizer production line equipment is a complete set of process equipment that converts organic waste such as sludge into organic fertilizer. It plays an important role in environmental protection and resource utilization.

The following is a brief overview of sludge organic fertilizer production line equipment.

Sludge fertilizer making machines mainly includes several key parts such as raw material pretreatment equipment, fermentation equipment, deep processing equipment and auxiliary equipment.

• Raw material pretreatment equipment is responsible for classifying, crushing, screening and other treatments of organic raw materials such as sludge to remove impurities and large foreign matter, and provide suitable raw materials for subsequent process links.
  Commonly used equipment in this step include feeders, crushers and mixers, which can ensure that the uniformity and particle size of the raw materials meet the fermentation requirements.
• Fermentation equipment is the core part of the sludge organic fertilizer production line. It uses the fermentation of microorganisms to convert organic raw materials into stable organic fertilizers.
  Commonly used fermentation equipment includes composters, rotary drum fermenters and fermentation tanks.
  These equipment promote the growth and reproduction of microorganisms by controlling conditions such as temperature, humidity and oxygen content, thereby accelerating the decomposition and transformation of organic matter.
• During the fermentation process, a compost turner or stirring device is widely used to turn the compost or stir the materials to ensure the uniformity and efficiency of the fermentation.
• Deep processing equipment is mainly used to further process the fermented organic matter into granular or powdered organic fertilizers. The equipment involved in this step includes granulators, crushers and packaging machines.
  The granulator can press the material into particles of uniform size, while the crusher is used to crush the particles that do not meet the particle size requirements again.
  The packaging machine is responsible for packaging the finished organic fertilizer for storage, transportation and sales.
• Auxiliary equipment also plays an important role in the sludge organic fertilizer production line. They include dust collectors, dehydrators, conveyors, etc., which are used to ensure the hygiene of the production environment, improve production efficiency and achieve smooth material transportation.
  For example, the dust collector can remove dust pollution in the production process, and the dehydrator can reduce the water content of the material to improve the efficiency of subsequent processing.

In summary, the sludge fertilizer making machine is a complete production system. It converts organic waste such as sludge into high-quality organic fertilizer through scientific processes and equipment, realizing the resource utilization of waste and environmental protection.

The fertilizer making machine required for processing chicken manure organic fertilizer mainly includes the following types:

• ‌Pretreatment equipment‌: Chicken manure needs to be pretreated to remove impurities and foreign matter. This step usually requires crushing equipment, such as a semi-wet material crusher, which can crush chicken manure to an appropriate particle size for subsequent fermentation and granulation.
• Fermentation equipment‌: Fermentation is a key link in the production of organic fertilizer. There are many types of fermentation equipment, including fermentation turners and fermentation tanks. Fermentation turners can regularly turn chicken manure to ensure the uniformity and air permeability of fermentation; while fermentation tanks can perform anaerobic fermentation in a closed environment, and convert organic matter in chicken manure into stable humus through the action of microorganisms.
• Granulation equipment‌: After fermentation is completed, chicken manure needs to enter the granulation stage. Granulation equipment mainly includes fertilizer granulators. This type of equipment can make fermented chicken manure into granular organic fertilizer for easy storage and transportation.
• Screening equipment‌: During the granulation process, the particles need to be screened to remove unqualified particles and ensure the quality of the finished product.
• Drying equipment‌: In order to further improve the quality of organic fertilizer, drying treatment is required. Drying equipment such as dryers can remove moisture from organic fertilizer to a suitable level.
• Cooling equipment‌: The dried organic fertilizer needs to be cooled to prevent it from deteriorating due to high temperature. Cooling equipment can reduce the temperature of organic fertilizer to a suitable level.
• Packaging equipment‌: Finally, organic fertilizer needs to be packaged, such as automatic quantitative packaging machines to ensure the accurate weight of each bag of organic fertilizer for easy sales and transportation.
• Conveying equipment‌: During the production process, conveying equipment such as belt conveyors and large-angle belt conveyors are used to ensure the smoothness of the conveying system, protect particles, and reduce the height of the plant and reduce infrastructure investment.

Compound fertilizer making machine is mainly used to produce compound fertilizers. Its process includes raw material batching, raw material mixing, raw material granulation, granule drying, granule cooling, granule grading, finished product coating and final finished product packaging.

The fertilizer equipment required for processing compound fertilizer mainly includes the following types:

1. ‌Raw material batching equipment‌: used to prepare urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate and other raw materials in a certain proportion.
2. Raw material mixing equipment‌: stir the prepared raw materials evenly to improve the uniform fertilizer efficiency content of the fertilizer granules as a whole‌1.
3. Raw material granulation equipment‌: send the mixed raw materials into the granulator for granulation. Commonly used granulators include drum granulators, disc granulators and extrusion granulators‌.
4. Fertilizer pellet drying equipment‌: send the granules made by the granulator into the dryer to dry the moisture in the granules and increase the granule strength‌.
5. Fertilizer pellet cooling equipment‌: the temperature of the dried fertilizer granules is too high and easy to agglomerate. The cooled granules are easy to bag, store and transport‌.
6. Pellet grading equipment‌: Grading particles to ensure product consistency‌.
7. Finished product coating equipment‌: Add a layer of coating agent to the outside of the particles to make the particles more rounded and beautiful, which is conducive to long-term storage‌.
8. Packaging equipment‌: Automatic packaging, saving labor, and more accurate packaging‌.

What fertilizer handling equipment is needed to process NPK fertilizer? The equipment required for processing NPK fertilizer mainly includes the following:

1. Proportioning system: used to accurately measure various raw materials to ensure that the ratio of nitrogen, phosphorus and potassium meets the production requirements.
2. Crusher: crush the agglomerated materials in the raw materials into particles suitable for processing.
3. Fertilizer blending machine: fully mix the crushed raw materials to ensure the uniformity of the fertilizer. Common mixers include double-shaft horizontal mixers and disc mixers.
4. Fertilizer pelletizer machine: make the mixed raw materials into granular fertilizers by extrusion, rolling and other methods.
5. Drying equipment: remove excess water generated during the granulation process to make the fertilizer particles harder and more stable.
6. Cooling equipment: cool the dried fertilizer particles to prevent them from deteriorating during storage or transportation.
7. Screening equipment: remove unqualified particles to ensure the quality of the product. Common screening equipment includes rotary screening machines and vibrating screening machines.
8. ‌Packing equipment‌: The fertilizer granules are quantitatively packaged for easy storage and sales. Common packaging equipment includes automatic packaging machines and sealing machines‌.

The specific roles of these equipment in the production process of NPK fertilizers are as follows‌:

• ‌Batching system‌: Ensure that various raw materials are mixed in proportion to ensure the nutritional content of the fertilizer.
• ‌Fertilizer crusher: Deal with lumps in the raw materials and improve the uniformity of the raw materials.
• Fertilizer blending equipment: Ensure the uniform mixing of fertilizers, which affects the quality of granulation.
• Fertilizer granulator machine: Make the mixed raw materials into granular fertilizers. The choice of granulator will affect the shape and quality of the fertilizer.
• ‌Drying equipment‌: Remove moisture in the granulation process and improve the stability of the fertilizer.
• ‌Cooling equipment‌: Prevent fertilizers from deteriorating due to temperature changes during storage and transportation.
• ‌Screening equipment‌: Remove unqualified particles to ensure the quality of the product.
• ‌Packing equipment‌: Quantitatively package fertilizers for easy storage and sales.

By properly selecting and using these fertilizer making machines, it can be ensured that the produced NPK fertilizer is of high quality and competitiveness.

With the continuous development of organic agriculture, fertilizer equipment, as an important tool for producing fertilizers, has received more and more attention. However, there are many brands and models of fertilizer making machine on the market.

How to choose fertilizer making machine that suits your needs? The following will introduce you to several aspects that need to be paid attention to when purchasing fertilizer equipment.

1. Understand the fertilizer production process

Before purchasing fertilizer manufacturing machine, you need to understand the production process of fertilizers. Different fertilizer raw materials and production processes require different equipment, so you need to choose suitable equipment according to your needs.

At the same time, you also need to understand the production capacity and technical parameters of the equipment, such as processing volume, production efficiency, power consumption, etc., to ensure that the equipment can meet production needs.

2. Choose a reliable fertilizer production equipment manufacturer

It is very important to choose a reliable fertilizer making machines manufacturer, which is related to the quality and after-sales service of the equipment. It is recommended to choose a manufacturer with a certain reputation and reputation. You can understand the strength and reputation of the manufacturer through the Internet, exhibitions and other channels.

At the same time, you also need to understand the manufacturer’s after-sales service policy to ensure that it can be solved in time when there is a problem with the equipment.

3. Consider the ease of use and maintainability of the equipment

The ease of use and maintainability of the fertilizer manufacturing equipment are also factors that need to be considered.

Equipment with simple operation can reduce labor costs and improve production efficiency; while equipment that is easy to maintain can reduce maintenance costs and downtime. Therefore, it is recommended to choose equipment with reasonable design, simple structure and easy maintenance.

4. Pay attention to the durability and reliability of the equipment

The working environment of fertilizer machinery is relatively harsh, so the durability and reliability of the equipment are very important.

It is recommended to choose fertilizer plant machinery made of high-quality materials and processes to ensure that it can withstand harsh environments such as high temperature, high humidity and high corrosion. In addition, the quality of the core components and wearing parts of the equipment also needs to be focused on.

5. Compare the cost performance of different machine for fertilizer

When purchasing fertilizer device, it is also necessary to compare the cost performance of different equipment. The prices of equipment of different brands and models vary greatly, so you need to choose the most suitable equipment according to your budget.

At the same time, you also need to consider the service life and maintenance cost of the equipment to choose the most cost-effective equipment.

There are many aspects to pay attention to when purchasing fertilizer making machine. You need to understand the fertilizer production process, choose a reliable manufacturer, consider the ease of use and maintainability of the equipment, pay attention to the durability and reliability of the equipment, and compare the cost performance of different equipment.

Only when all these aspects are met can you choose a fertilizer equipment that suits your needs and provide strong support for the development of organic agriculture.

The main difference between organic fertilizer making machine and compound fertilizer making machine lies in their production process, raw materials used, equipment configuration and the nature of the final product. The following are the specific differences between the two types of equipment:

1. Production raw materials

Organic fertilizer device: The production of organic fertilizer mainly uses organic waste, such as crop straw, livestock and poultry manure, food processing waste, urban organic waste, etc. These raw materials contain high organic matter and are converted into organic fertilizer after fermentation, composting and other treatments.

Compound fertilizer device: The production of compound fertilizer uses mineral raw materials, such as phosphate fertilizer, nitrogen fertilizer, potassium fertilizer, etc., as well as some chemical additives. Compound fertilizer is usually obtained by chemical synthesis or mixing, mixing different fertilizer components in a certain proportion to obtain a fertilizer containing multiple nutrients.

2. Production process

Organic fertilizer production process: The production process of organic fertilizer generally includes the following steps: raw material pretreatment (such as crushing, moisture adjustment), fermentation/composting, screening, drying, granulation, etc. Since the main component of organic fertilizer is organic matter, the fermentation process is particularly important, and composting equipment, fermentation equipment, etc. are needed to promote the decomposition of organic matter.

Compound fertilizer production process: The process of compound fertilizer production focuses more on chemical reaction or mechanical mixing. The main processes include: raw material batching, drying, granulation, cooling, screening, coating, etc. The ingredients of compound fertilizer can be produced by mechanical mixing or chemical synthesis.

3. Equipment differences

Organic fertilizer machine: composting turner, fermentation tank, granulator, dryer, screening machine, packaging machine, etc.

Compound fertilizer machine: batching system, granulator, cooler, coating machine, screening machine, packaging machine, etc.

4. Final product

Organic fertilizer: Organic fertilizer mainly contains organic matter, usually rich in humus, trace elements and soil improvement ingredients, and is a natural fertilizer. It is characterized by slow-release fertilizer effect, which can improve soil structure and promote soil microbial activity.

Compound fertilizer: The main components of compound fertilizer are basic nutrients required by plants, such as nitrogen, phosphorus, and potassium. The fertilizer effect is fast and can quickly provide the nutrients required by plants. Compound fertilizer has a high solubility and is suitable for quickly replenishing nutrients in the soil.

5. Environmental protection requirements

Organic fertilizer making machine: When producing organic fertilizer, the treatment of raw materials is relatively strict, especially the gas emissions during the fermentation process need to meet environmental protection standards. A certain amount of odor will be produced during the fermentation process, so a good ventilation system and odor treatment facilities are required.

Compound fertilizer making machine: Since compound fertilizer production involves chemical reactions, sometimes some chemical gases or waste gases may be produced, and environmental protection requirements are also high. It is necessary to ensure that there are appropriate waste gas treatment and emission standards during the production process.

6. Production cycle

Organic fertilizer: The production cycle is long, especially the fermentation process takes time, and it usually takes several weeks to convert the raw materials into the final product.

Compound fertilizer: The production cycle of compound fertilizer is short, and the steps of batching, granulation, drying, cooling, etc. can be completed in a short time, and the finished product can usually be produced within a few hours to a day.

Summary

Organic fertilizer making machine: mainly processes organic waste and converts it into organic fertilizer through fermentation, composting, etc., emphasizing environmental protection and soil improvement. The production process is relatively complex and the cycle is long.

Compound fertilizer making machine: mainly uses mineral fertilizer raw materials to produce compound fertilizer through chemical reactions and mechanical treatment. The production process is fast and focuses on the rapid replenishment of plant nutrients.

The selection basis of these two types of equipment mainly depends on production needs, raw material sources and the required fertilizer types.

RICHI MACHINERY is a source manufacturer specializing in the production of organic fertilizer, compound fertilizer, and blended fertilizer production equipment. The product quality is excellent and the after-sales service is perfect. Welcome to consult and negotiate!