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Organic Fertilizer Production Plant
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Organic fertilizer production line solution
— Richi Machinery —
The organic fertilizer production line covers a complete set of organic fertilizer processing systems, starting from livestock and poultry manure raw materials, through the accumulation and fermentation of agricultural and forestry waste, food waste and other accessories, until the production of organic fertilizer.
This production line not only includes various links of fertilizer production such as manure fermentation, raw material mixing, granule processing, drying and packaging, but also involves many process flows such as fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment and automatic packaging equipment.
There are many types of organic fertilizers, including granular and powder fertilizers, as well as pure organic fertilizers, bio-organic fertilizers and organic-inorganic compound fertilizers.
Usage: It can produce fish feed such as tilapia, trout, catfish, eel, salmon, herring, ornamental fish, etc.Raw
materials: rice bran, soybean cake, silkworm pupa powder, bran, fish meal, barley flour, corn flour, vitamins, bone meal, etc
0.5-20
Production（tons/hour）
0.6-4
Particle size（mm）
brief introduction
As a leading global manufacturer of feed machinery and equipment, we have been deeply involved in the production of floating fish feed for nearly 30 years. We can provide you with a complete set of equipment
Customized design
Customized design of floating fish feed production plant based on factory size and specific needs
Customized design
Customized design of floating fish feed production plant based on factory size and specific needs
Customized design
Customized design of floating fish feed production plant based on factory size and specific needs
Customized design
Customized design of floating fish feed production plant based on factory size and specific needs
Customized design
Customized design of floating fish feed production plant based on factory size and specific needs
Customized design
Customized design of floating fish feed production plant based on factory size and specific needs
● RICHI MACHINERY
P可用原料或应用行业
Feed for broiler breeders during the breeding period
● chicken
Features of egg feed preparation
● chicken
Features of egg feed preparation
● chicken
Features of egg feed preparation
● chicken
Features of egg feed preparation
● chicken
Features of egg feed preparation
● chicken
Features of egg feed preparation
Video of organic fertilizer production plant
An organic fertilizer production line can not only meet the local fertilizer demand, but also meet the needs of the surrounding market. Organic fertilizer is widely used in various fields such as farmland, fruit trees, flowers, landscaping, soil improvement, etc., and has a very good effect.
Service is the core competitiveness of Richi
RICHI’s one-stop solution system covers various aspects such as solution design, equipment production, transportation of goods, and after-sales service, providing you with a perfect project in all aspects.
RICHI’s one-stop solution system covers various aspects such as solution design, equipment production, transportation of goods, and after-sales service, providing you with a perfect project in all aspects.
RICHI’s one-stop solution system covers various aspects such as solution design, equipment production, transportation of goods, and after-sales service, providing you with a perfect project in all aspects.
Raw material collection and classification
Collect organic raw materials such as livestock and poultry manure, straw, kitchen waste, etc. Classify and screen to remove non-organic impurities such as plastic and metal.
Raw material crushing and mixing
Crush large pieces of raw materials (such as straw) into small particles. Mix different raw materials in proportion and adjust the carbon-nitrogen ratio (25:1 to 30:1).
Adjust moisture
Add water or dry the raw materials to adjust the moisture content to 50%-60% to create suitable conditions for fermentation.
Add fermentation agent
Add fermentation agent (such as EM bacteria or Bacillus subtilis) to promote the decomposition of organic matter.
Composting
Pile the raw materials into piles and cover them with breathable materials. Turn the piles regularly to ensure ventilation and control the temperature at 50-70℃. The fermentation time is usually 15-30 days until the materials are fully decomposed.
Crushing and screening
Use a crusher to crush the fermented material into fine powder. Screen out impurities that are not completely decomposed to ensure that the material is fine and uniform.
Mixing ingredients and granulation
Add trace elements (such as calcium, magnesium, zinc) or other functional auxiliary materials (such as humic acid) as needed to improve fertilizer efficiency. Use a granulator to press the material into granules. Adjust the particle size (usually 2-5 mm) to meet different needs.
Drying and cooling
Send the granules into the dryer to reduce the moisture to 10%-15% to improve the particle strength. Cool to room temperature to prevent the granules from agglomerating.
Coating treatment
Use a coating machine to coat the granules. The coating material can be selected from resin, paraffin or polymer materials. After coating, the slow release performance, moisture resistance and compressive strength of the granules can be improved.
Screening and packaging
Use a screening machine to separate qualified particles. Particles that are too large or too small can be reprocessed. The finished particles are packed into moisture-proof packaging bags and stored in a dry and ventilated place to avoid moisture.
Organic Fertilizer Production Plant design
— Richi Machinery —
Organic fertilizer production line covers multiple links, such as fermentation, granulation, crushing, mixing, screening, cooling, drying, coating and automatic packaging. Organic fertilizer production lines can be configured in a variety of ways according to process requirements, plant conditions and financial conditions. The simplest production line only requires fermentation equipment, raw material warehouse, conveyor belt, crusher, conveyor belt, screening machine and storage warehouse.
Complete set organic fertilizer production equipment:
The production of organic fertilizer involves multiple links, each of which is supported by specialized equipment. The following are the main types of these equipment and their functions:
Cleaning screen: If there are impurities in raw materials such as agricultural and forestry waste, such as nails, metal pieces, stones, etc., a drum screen is needed to clean them to protect subsequent equipment.
Organic fertilizer crusher: It can finely crush these materials to prepare for subsequent processing.
Automatic batching system: suitable for the addition of multiple trace elements and multiple biological functional bacteria in the production of organic fertilizers, and formulated organic fertilizers.
Mixer: In the pretreatment stage, the mixer is used to initially crush and mix organic waste to promote its subsequent fermentation and conversion.
Fermentation turner: During the fermentation process, this equipment is responsible for turning and throwing the raw materials to achieve efficient and uniform fermentation.
Fermentation equipment: According to the needs, you can choose fermentation tank equipment, or you can use your own fermentation tank to ferment the organic fertilizer raw materials.
Organic fertilizer dryer: used to remove excess moisture from organic fertilizer particles, increase their strength, and make them easier to store and transport later.
Organic fertilizer granulators: These devices reshape the crushed materials into uniform-sized organic fertilizer granules to prepare for subsequent drying and packaging.
Cooler: The dried particles need to be cooled to prevent over-drying or heat damage, and the cooler is designed for this purpose.
Fertilizer screening machine: screen the granulated particles, remove the particles that are too large or too small, and ensure product quality.
Fertilizer packaging machine: Automatically package qualified organic fertilizer pellets or organic fertilizer powder to complete the entire production process.
Auxiliary equipment includes dust collectors, dehydrators, conveyors, coating machines, etc. which are performing other necessary processing steps.
These organic fertilizer production line equipment together constitute a complete production chain. According to different production needs and raw material characteristics, appropriate equipment and configuration can be selected to meet production requirements.
Organic fertilizer equipment not only helps to recycle resources and reduce environmental pollution, but also effectively improves soil fertility and crop yields. When purchasing and using organic fertilizer equipment, factors such as equipment production capacity, energy consumption, product quality and environmental performance should be considered, and attention should be paid to equipment maintenance to ensure long-term stable operation.
Investment cost of organic fertilizer production line
— Richi Machinery —
Ruiqi Shrimp Feed Production Equipment is suitable for using raw materials such as fish meal, soybean meal, soybean cake, peanut cake, wheat bran, etc. to produce South American shrimp feed, Pacific white shrimp feed, black tiger shrimp feed, spotted shrimp feed, red tailed shrimp feed, Roche swamp shrimp feed, etc.
| Production Scale | Investment Cost (USD) | Total Power | Profit cycle |
| 1-2T/H | 20,000-220,000 | 27-75KW | 0.5-3 Year |
| 3-4T/H | 40,000-350,000 | 47-75KW | |
| 5-6T/H | 60,000-480,000 | 53-165KW | |
| 8-10T/H | 10,000-600,000 | 68-259KW | |
| 10-12T/H | 150,000-800,000 | 125-410KW | |
| 12-15T/H | 200,000-1,100,000 | 358-620KW | |
| 15-20T/H | 35,0000-1,500,000 | 545-870KW | |
| Higher capacity to 120t/h | … | … | |
| About the profit: 1. Depends on the customer’s local fertilizer price and raw material price, which is determined by the difference of resources in different regions; 2. Depending on the operating cost of the equipment, it is composed of worker wages, electricity costs, and wearing parts costs, among which worker wages and electricity fees are relatively fixed, and the cost of wearing parts is related to the configuration and operation of the entire fertilizer making equipment; 3. It depends on the customer’s management of the complete fertilizer production plants. Responsible managers & skilled production line equipment operators are the foundation for the smooth operation and high returns of any organic fertilizer plants. | |||
RICHI CASE
Ruiqi projects are spread across more than 120 countries and regions worldwide, showcasing industry legends in the field of feed production.
How to configure the organic fertilizer production plant？
RICHI tailor-made feed production solutions make the difference for the feed
organic fertilizer production plant
How To Choose Pellet Making Machine For Poultry Feed How To Choose Pellet Making
organic fertilizer production plant
How To Choose Pellet Making Machine For Poultry Feed How To Choose Pellet Making
[case study]
RICHI tailor-made feed production solutions make the difference for the feed
How to choose pellet making machine for poultry feed
How To Choose Pellet Making Machine For Poultry Feed?
How To Choose Pellet Making Machine For Poultry Feed How To Choose Pellet Making
Usually, we configure the poultry feed processing machine for customers according to the customer’s actual process requirements, raw material formula and other factors. Generally speaking, poultry feed mills with small output can directly configure poultry pellet machine with corresponding output.
For example, a 1t/h poultry feed mill only needs one SZLH250 poultry making machine, and the output of this small poultry feed making machine is 1-2t/h.
About
Usually, we configure the poultry feed processing machine for customers according to the customer’s actual process requirements, raw material formula and other factors. Generally speaking, poultry feed mills with small output can directly configure poultry pellet machine with corresponding output.
Effective ring die working area
Usually, we configure the poultry feed processing machine for customers according to the customer’s actual process requirements, raw material formula and other factors. Generally speaking, poultry feed mills with small output can directly configure
Effective ring die working area
Usually, we configure the poultry feed processing machine for customers according to the customer’s actual process requirements, raw material formula and other factors.
Effective ring die working area
Usually, we configure the poultry feed processing machine for customers according to the customer’s actual process requirements, raw material formula and other factors.
Explore more fertilizer plant solutions
Ruiqi can build floating fish feed production lines and floating fish feed production factories with different production volumes to meet the production needs of customers in different regions.
A common solution is a turnkey project for a 0.5-20 ton floating fish feed production line, but if you have any special requirements in terms of output, please contact us directly!
compound fertilizer production line
A small floating fish feed production line can meet the investment needs of large fish farms or small and medium-sized floating fish feed factories.
fertilizer blending plant
A small floating fish feed production line can meet the investment needs of large fish farms or small and medium-sized floating fish feed factories.
1-2T/H
3-4T/H
5-6T/H
8-10T/H
12-15T/H
Frequently asked questions
What are the composting machines available in organic fertilizer production plants?
The tillers that can be used in organic fertilizer production plants include the following:
（1）Trough type compost turner
Also known as rail type compost turner, track type compost turner or compost turner, it is an ideal choice for compost fermentation of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, dregs cake and straw sawdust.
This type of equipment is widely used in organic fertilizer plants and compound fertilizer plants. It includes a walking fermentation tank, a walking track, a power supply device, a compost turning part and a trough transfer device (suitable for multi-trough operation).
Among them, the compost turning part adopts efficient roller transmission, which is divided into two types: liftable and non-liftable.
（2）Rotary compost turner
Designed for handling large-span and high-depth organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, dregs cake and straw sawdust. This equipment is widely used in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, gardening fields and other places to help fermentation, composting and moisture removal operations.
（3）Crawler type turning machine
The crawler type turning machine adopts a four-wheel drive design, has forward, backward and turning functions, and is operated by a single person. The equipment can easily operate on the pre-stacked long strip fertilizer machine, and the fertilizer raw materials are turned, fluffed and moved through the rotating blade under the machine. After the operation is completed, a new strip pile will be formed, which is suitable for both open fields and workshop greenhouses.
The crawler type turning machine is equipped with a roller and a knife-shaped tooth, which is particularly suitable for flat stacking fermentation. It has both turning and crushing functions. It can not only evenly turn the manure base material, sludge and other materials with bacteria, but also effectively crush the fermented board agglomeration. It is an indispensable special equipment in fertilizer making operations.
The equipment is particularly suitable for the process requirements of microbial fermentation and storage of manure fertilizer, and can effectively mix the viscous storage manure with microbial preparations and straw powder. Compared with deep tank fermentation, it is faster and suppresses harmful gases produced during the fermentation process, such as hydrogen sulfide, ammonia and indole, which is both environmentally friendly and efficient.
In addition, the crawler compost turner has balanced power, low energy consumption and high output, which reduces the production cost of bio-organic fertilizer. Its reasonable design and reliable performance make it easy to control, easy to use in the pile site, and convenient to maintain.
（4）Chain plate compost turner
The chain plate compost turner is designed for trough aerobic composting of organic solid waste such as livestock and poultry manure, sludge garbage and straw. Its walking system adopts advanced variable frequency speed regulation technology, which not only adapts to different materials, but also ensures smooth operation.
The efficient compost turning ability makes it perform well in deep tank operations, thereby significantly shortening the fermentation cycle and improving production efficiency and product quality. In addition, the machine can flexibly adjust the walking speed according to the material resistance to enhance adaptability and flexibility.
After being equipped with a transfer vehicle, multi-tank equipment can be shared, which can easily expand the production scale and improve the use value of the equipment. The price range of small-sized chain plate type soil turner is between 60,000-100,000 yuan, and the specific price depends on the manufacturer.
Organic fertilizer fermentation tank is an ideal choice for treating organic waste such as pig manure, chicken manure, cow manure, sheep manure, mushroom residue, Chinese medicine residue, crop straw, etc. Its harmless treatment process only takes 10 hours, and it occupies less space and is pollution-free (closed fermentation).
The fermentation tank can completely kill pests and eggs, and the high temperature can be adjusted to 80-100℃, which is very suitable for the needs of the majority of breeding enterprises, circular agriculture and ecological agriculture to realize the resource utilization of waste.
The price range of the soil turner is between 20,000-300,000 US dollars, and the specific price depends on the manufacturer.
ABOUT RICHI MACHINERY
RICHI MACHINERY has been an industry leader in the turnkey fertilizer processing equipment market for over two decades. Our expert product and engineering team offers quality mechanical and design services for all of our turnkey solutions. From single fertilizer making machine to full fertilizer production line installation, we deliver the quality and consistency that the world’s most advanced fertilizer industries demand.
- Expert fertilizer plant solutions backed by our ISO quality control system.
- Precision fertilizer equipment and fertilizer production plant installation capabilities.
- Turnkey fertilizer plant machinery manufacturing.
- Premium fertilizer equipment and fertilizer production line customization options including customization of different parts, combination of different equipment, durable paint, primer and powder coating options.
